The Splash

Cooling Tower Toads Significantly Reduce Corrosion During Layup

Every year the cooling system for an industrial plant providing comfort cooling was shutdown and drained for the winter months. Historically, during this shutdown period the cooling water piping and equipment would experience severe corrosion. During start-up of the cooling system the next spring, iron flakes would peel off the piping plugging strainers and heat transfer equipment. This would interfere with the [...]

Automation in Cooling Towers Reduces Water & Saves Hospital Thousands

With the State of California initiative to reduce water usage by 20% by the year 2020, many plants are focusing their responsibility to become a more environmentally friendly facility. One such facility included a large California hospital seeking to reduce the water treatment costs for their HVAC system. The hospital has three (3) individual cooling tower systems that service three (3) centrifugal chillers which [...]

Reduce Operating Costs Using Industrial Cooling Tower Automation

Efficiency, sustainability and conservation are all topics that must be considered in today’s business regardless of the industry. At the core of many businesses utility operations are cooling requirements that call for the use of a cooling tower. If allowed to operate in an uncontrolled environment, the water and energy efficiencies in cooling towers can be costly. Furthermore, an uncontrolled cooling tower [...]

Bacteria Prevention in High Purity Water Systems, Part 3

SANITIZATION USP recommends the installation of “corrective facilities” in piping systems as a way to handle bacteria levels in water systems. These would include “access to the system for sanitization or introduction of steam, ozonation, chlorinators, storage at elevated temperatures”, etc. This is mostly commonly needed for smaller less advanced manufacturing facilities or highly regulated [...]

Bacteria Prevention in High Purity Water System, Part 2

SYSTEM DESIGN & BACTERIA PREVENTION Identifying and treating potential problems of bacteria formation once a system is operational can be much more difficult than addressing them during the system design. Bacteria ultimately grows by feeding off of nutrients in a system and water is a great medium for bacteria to grow since it can be a significant source of nutrients. Therefore, to prevent growth of bacteria [...]

Bacteria Prevention in High Purity Water System, Part 1

Maintaining a consistent level of quality is the goal of any process and high purity water system is no exception. Industries such as biopharmaceutical, electronics, manufacturers, hospitals, laboratories, power generators and many others require ultrapure or deionized water in their manufacturing and research. These high purity water systems must be exceedingly reliable in their ability to meet the quality [...]

The High Cost of Corrosion: Is Your Plant At Risk, Part 2

UNIFORM CORROSION is characterized by a corrosive attack occurring evenly over the entire surface area of a large fraction of the total area. General thinning takes place until failure. On the basis of tonnage wasted, this is the most important form of corrosion. However, uniform corrosion is fairly easily measured and predicted, making disastrous failures relatively rare. The breakdown of protective [...]

The High Cost of Corrosion: Is Your Plant At Risk, Part 1

Corrosion is a naturally occurring phenomenon commonly defined as the deterioration of a substance (usually a metal) or its properties because of a reaction with its environment. Corrosion can cause dangerous and expensive damage to water and wastewater systems, pipelines, bridges and public buildings costing the U.S. according to a current corrosion study approximately $276 billion on an annual basis. Fortunately, [...]

U.S. Water Expands National Territory

U.S. Water is pleased to announce the addition of RealChem Northwest, Inc and the Mt. Hood Solutions Water Treatment Division – formerly a Swisher Hygiene Company – into the U.S. Water family. RealChem Northwest, Inc is a provider of water treatment in the Northwestern United States. Formerly a distributor for Wellons Water Technology (also a U.S. Water company), RealChem was founded in 1999 and [...]

Benefits & Myths of Industrial Automation Uncovered

Did you know that most modern water treatment controllers are capable of communicating remotely to U.S. Water? In fact, most controllers can also communicate directly into the web based reporting software U.S. Water Reports™. Enabling remote notifications and, in some cases, remote control have a significant beneficial impact on your water treatment program. Some people are concerned that when using [...]

U.S. Water VOxOUT® Successful in Emission Control

U.S. Water’s Ethanol Process Technologies (EPT) team engaged in a CO2 Scrubber performance comparison evaluation in an Eastern United States dry grind fuel ethanol plant with a 100 MMgpy nameplate. Parameters compared were: Compliance Reliability Application Cost Residual Bisulfite – and its impact on both yeast vitality and final product sulfur content Accompanying Value The EPT [...]

U.S. Water pHytOUT® Successfully Controls Mineral Deposits

Ethanol plants are often challenged with mineral deposits and the loss of heat transfer efficiency in distillation that accompanies these deposits. pHytOUT is a patented deposit control technology from U.S. Water that can enable plants to eliminate specific deposit control such as sulfuric acid usage, caustic usage, temperature loss and increased steam usage to deposit-related heat transfer loss. Introduction and [...]